Wire Straightening Machines & Cutting Machines

We offer the complete line of Wire Straightening Machine & Wire Cutting Machines that are used to cut various types of wires. Machines are available to Cut Ferrous Metal, Non-Ferrous Metal, Alloys, Fiber Optic, Heavy-Duty Twisted Wire, Ribbon Cabling, Tubing etc. Apart from industry Standards, we also manufacture custom designed Wire Straightening & Cutting Machines.

Features:

• Available For Electric Welding Rods, Cloth Hanger Wire, Electrical Parts Etc.
• Computer-Controlled Or Programmed Machines.
• Any Length Of Wire Can Be Cut.
• Straightening Function By Several Straightening Blocks.
• Automatic Cutting Gauge To Ensure Requisite Length.
• Machines With Automatic Or Semi-automatic Operations.

Standard Accessories:

• Electric Motor And Switch.
• Automatic Cutting Gauge.
• Straightening Bushes And Cutting Knife.

Optional Accessories:

• Longer Automatic Cutting Gauge.
• Additional Straightening Bushes.
• Cutting Knives.

Wire Flattening Mill

We offer complete range of Wire Flattening Mills for both Ferrous and Non-Ferrous Wires. Though most features of our mills are standard, we can produce entire line as per the exact production requirements of the customers. Besides this, we also offer the complete line of accessories that are used with Wire Flattening Mills.

Features:

• Mills Available in Single Stand, Two-Stand and Three-Stand Tandem.
• More Stands Can Also Be Added In Conjunction Turk Heads, Draw Blocks Etc.
• Custom Designed Tandem Line
• Can Handle Inlet Diameters Up To Thousand of an Inch.
• Variable Speed

Drum Pack Coilers

With the advent of robotic welding and high speed automated MIG Welding machines the need for wire in larger packaging evolved. Problem faced with larger packs on spools was to utilize a complicated system of motorized payoffs synchronized with the welding system to supply the wire in the required form and speed.

Hence Drum Pack or Pail Pack was developed internationally to provide wire in cardboard drums with an inner core. The machine used is called a Pale Packer / Drum Pack Coiler / No Twist Coiler.

The difference in between coiler used for packaging of MIG wire and any other wire is that the wire does not have any preset diametric cast and is called pre-straightened wire.

Features of the Machine are :

• Max line Speed upto 25 Mtrs/Sec.
• Feeding Through Driven Pay Off Din 1000 / 800 / 630.
• Allows Wire To Be Feed At Relatively High Speed Without Entanglement And Continuously.
• Pre - Straightened Wire Hence Very Low Back Tension For The Pay Off.
• No Driven Pay Off Is Required By The Customer.
• Different Drum Sizes For 200kgs To 1000kgs Wire Weight.
• Lower Packaging Cost Than Winding On Plastic Spools.
• Lower Maintenance Cost For End User.

ALVIN TOM Portable Drafting Machine and Board

Leonardo's Dream Machines

Dead Block Coilers

We provide Dead Block Coilers for HC, MS, SS and non ferrous wires, ranging from 1mm-8mm. To achieve higher productivity high drawing speed is not the only requirement, but uninterrupted production run of the machine is more useful. As a longer production run at a given size is better for the lower operator fatigue also it provides higher coil weights useful in further processes.

Machine Capstan Range : 300mm to 760mm
Wire range : 6mm to 0.9mm for all metals and alloys.

Vertical Drop Coilers

The application of Vertical Drop Coiler Covers Coiling of low and high carbon steel and stainless steel wires, bare or coated, following heat treatment, surface treatment, galvanising or coating lines. The wire coiled is collected on formers (Stems/Spiders/Baskets), in to drums, or collected in catch weight coils.

Assomac's Vertical Drop Coilers are designed and manufactured to meet the most rigorous demand of the Wire Industry. Each machine is designed with a combination of standard sub assemblies and customized components to match the varied demands of its customers and to deliver the most advanced technical quality with competitive prices.

Largest installed base in the country and long experience in indegenious evolution of these machines make ASSOMAC the best qualified supplier of such equipment. Assomac produces the most sophisticated and sturdy Coilers offering reliability and efficiency in operation for customers worldwide.

A wide range Block diameters is available like 300/400/450/500/600/760/900mm covering wire range from 0.6mm to 8 mm. It is also possible to supply coilers with two sizes of blocks.

• 
  Rotating Flat Drum Type Or Double Flanged Type With Single Or Double Pressure Rollers or V-Groove Type Drum Blocks.
  Hardened And Ground Block Drums for Low Wearand Tear.
• Individually Driven Blocks or Group Driven Blocks, Speed Variable Through Frequency Control A.C. Drivers.
• Variable Speed Through Frequency Inverter Not Only For Individual Speed Setting But Also For Their Behavior In Start Up and
  For General Safety Reasons During Threading Operations.
• Wires Are Guided By Set Of Creel Pulleys; Individual Pulleys, Killing Rollers And Pressure Rollers Are Fitted On Each Block
  Depending On The Material Being Coiled.
• Pattern Laying Option Will Individually or Group Driven Turntables.
• Pneumatic Activated Wire Holding Forks For Easy Removal Of Filled Coil Through Independent Trolleys At Each Coiler.
• Benefits In The Form Of Uninterrupted, Non-stop Production, Larger Coil Weight Proper Cast And Helix, Smooth Pay Off For
  subsequent operation.
  
• Optional Length Measurement System With Preset Counter, Buzzer & Indication Light.
  Machine Speeds available in the range of 20 to 120 DV.

Galvanized Wire Plant (Hot Dip / Electro)

ssomac group provides its customers the most modern, cost effective, efficient and fast operating lines for hot dip galvanized wire plant. We provide equipment right from drawing lines flattening mills, complete galvanizing lines with vertical drop coilers, horizontal side winder take ups or strip take ups.

By excellence in design, engineering, manufacturing and service we are able to offer most relevant technology for Galvanizing of High Carbon and Low Carbon Steel Wires.

Assomac has become the pioneers in supply of turnkey projects for the wire industry; we will maintain this position trough reliable equipment and service to ourcustomer's world wide.

The plant consists of the following :

• Pay Off Stands: Revolving Turn Tables with brake tensioners for wire formers and spools, overhead Coil Opener type Payoff, Pintal Type Pay Off for Spools and Basket Type Pay Off for Coils.
• Open Hearth Furnace or Lead Bath Furnace with electric heating or Natural gas/LDO/FO combustion systems with top cover and recuparator for energy conservation.
• Online Fumeless Pickling System with water curtains to prevent any acid fumes form exiting the pickling system. The wires travel straight with lower tension and react with invigorated acid traveling against the wire, followed by triple stage water wash system.
• Intermediate wiping system in between chambers to prevent excessive carry over of fluids from one chamber to another.
• Vertical Gland / Seal Less Pumps for zero down time as no seal change over and routine maintence required.
• Stainless steel 316 fabricated Flux Tank with flue gas heating and temperature control system for energy efficiency and coating consistency. Option of Dipping type or straight path type with flux pumping system.
• Flux Dryer before the entry to the galvanizing bath hot plate assembly is provided for quick drying of flux which has heating through flue gases of the zinc bath furnace as rising energy costs has made conservation a prime criterion in today's plants.
• Zinc Bath furnace consisting of Structural Steel Frame. Which is completely lined using several layers of ceramic refractory. Best quality refractories ensure reliability and durability.
• Zinc Tank made out of low carbon low silicon steel plate with side bended at 90 degree welded with specialized electrodes and duly ultrasonic tested for any internal cracks. Options for Light/medium and heavy coating available.
• Finally wire is coiled on finishing Take ups where ASSOMAC offers several options depending on the industry use and coil weight requirements right from 25Kg. to 1000Kgs. Horizontal side windertake ups, Vertical dropcoiler with or without pattern lay and strip take ups in our manufacturing programe.

Cold Ribbed Wire Plant

Assomac offers high speed integrated Cold Ribbed Wire Plant for high-speed continuous drawing and ribbing of mild steel low carbon wire rods used for construction bars & mesh welding.

ASSOMAC entrusted by its honored customers with the responsibility of providing a modern high speed, simple to operate, low cost and low down time machine had to go to the drawing board and come up with several offerings to suit customer needs. The line basically consists of double Skeen Type Tilting Pay Off hydradically operated with entanglement sensing arrangement, for high sped non stop high speed wire rod pay off, inline descaler in horizontal and vertical plane with motorised brushing arrangement, double deck drawing cum ribbing machine with two speed gear box with lower deck for sizing and upper deck for ribbing Jine consist of imported ribbing cassette having option for different ribbing patterns, cheese type spooler with hydraulically operated traverse, spool clamping, spool lifting and spool shifting for fast and easy loading un loading of spools Also Pointing Machine, Butt-Welding Machine, variable speed A.C.Vector Frequency Drive Control Panel and Operator Control Station are part of the complete plant.

Plant Features and Options

• Die / Die Less Concept
• Hydraulic Tiltable Dual Head Pay Off for Continuos Easy Feeding of Wire Rod Coils by Overhead Crane Qrfork Lift.
• Hydraulic Tiltable Neck Type Overhead Pulley for Faster Stinging Operation and Easy Operator Reach.
• Dual Plane Adjustable Roller Type Descaler with Hardened Wear Resistant Rollers with High Service Life with Inline Motorized Brushing Unit for Absolute Scale Free Rod Surface.
• Motorized Lube Box for Better Lubricant Coating Before Pre-Drawing.
• Double Deck Chromium Carbide Matrix Coated Capstans Internally Watercooled for Long Service Life.
• Suitable Operator Safety Features Built-in the System like Guards, Wire Brake Sensors, Emergency Locks, Etc.
• Pneumatic Clamping, Shifting, Lifting and Setting of Spools for Faster Working Atthe Spooler.
• Traverse with Heavy Duty Hydraulic Cylinders with Hardened Guide Rods .
• Complete Plant Controlled by One Operator from the Control Desk Having Well Programmed Production Process.

Wet Wire Drawing Machine

We offer state-of-the-art Wet Wire Drawing Machine to draw intermediate wires & fine wires from ferrous metals, Non Ferrous Metals and Metal Alloys. Suitable for high-speed drawing, all the machines consist of swivel Die Holders, Cone Rings, Lubricant Cooling System and adjustable exit Die Holders.

Available in different Capstan Diameters and Spool Sizes, these machines have multi-spindle and multi-die contribution, which suit best with oil based lubricants. We also provide complete accessories and spares parts as well as custom designing to meet clients' needs.

Features:

• Mild Steel, Carbon Steel, Stainless Steel, Copper, Aluminum and Alloys
• Power Saving High Speed Timing Belts Transmission
• Highly Efficient Alloy Steel Hardened
• High Service Life due to Tungsten Carbide Cones
• Options like Submerged Lubrication or Splash Lubrication
• Cones Shaft Assemblies with Easily Removable Bolts
• Dancer System for Synchronization of Wire Collection
• Re-Circulation of Lubricant through Fluid Pump

OTO Type Wire Drawing Machine

Assomac offers wide range of high speed state of the art study. O.T.O./ B.B. Type Wire Drawing Machines. The construction of the machine is such that it can withstand rugged workshop conditions of Wire Drawing Plant and can guarantee the performance and accuracy with least maintenance. These O.T.O./B.B. Type Dry Wire Drawing Machine have wide field applications in Stainless Steel, High Carbon Steel, Alloy Steel, Mild Steel, Copper Wire Drawing. The wire is drawn through a die which is fitted in independant Die Box and is accumulated on the Block, and later being taken through the OTO Pulley to the next Die. BB Block is Twist Free Type Machine with Free Bobbin Block for accumulation and transfer to next block and is better for higher speed & better finish materials.

SALIENT FEATURES :

• 760/650/610/560/450/350/300mm Single / Multi Speed, Non-Slip, Block Type, Continuous Dry Wire Drawing Machines.
• Continues Type in Line Machine for Large Cross Sectional Reduction Inlet size up to 12mm. Wire Rods
• Combination with 'B.B.' Type Machines for High Speed Applications. AC fixed speed with Speed Change Gear Box or variable speed A C / D C Drive is offered
• Heavy Duty Worm and Worm Wheel type Fabricated Gear Boxes with Standard Greaves (RADICON) & NAW Gears.
• Combinations of Heli-Worm or Bevel Helical Gear Reduction if required. Dry/Wet Lubricant Type Die Boxes with Optional Rotating Die and Motorized Soap Applicators
• Die Chamber with Forced Water Cooling Indirectly or Directly.
• Optional Pneumatic/Electro Magnetic, Brakes on Machines
• Operator Consol provided on Independent Block or Common Floor Standing type Control Desk
• Inching with Foot Operated Pedal Switch Reverse/Forward.
• Graded Cast Iron Drums with Chrome Carbide Hard Matrix at Drawing Portion. 1 Forced Water Cooled Drums for Longer Drum Life and Cooler Drawn Wire.
• Additionally Air Cooled Drums with specially Designed Uniform Cooling Air Jackets Wire Unloading Trough Stripper Blocks, Dead Block Coiler or Spooler.

Accessories

• Wire Pull-in-Dog
• Wire Pointing Machine
• Wire Stripper
• Pay off Stand/Coil Binders
• Wire Rope Hoist
• Straightening & Indenting Rollers
• Wire Butt Welders

BB Type Wire Drawing Machine

Application : For Drawing Stainless Steel / High Carbon Wire
Twist free with High Torsion Values Specially for Spring Grades.
Capstan : 560 / 460 / 400 / 350 / 300mm
Inlet : 5.5mm to 1.6mm
Finish : 4.0mm to 0.6mm
Speed : 5 to 15 meters /sec.
Drive : State of the Art A.C Frequency Converter Variable Speed Control

SLM Dancer Control

This type of Straight Line Wire Drawing Machine has the drums in vertical axis without any incline the wire transfer happens through two fixed pulleys and on moving pulley mounted on a dancing arm. This dancing arm is either spring loaded or pneumatic loaded with sensor to provide

There is a constant length of wire on the drum and the wire from drawing drum is transferred to the next die through the fixed pulleys and the dancer pulley in the inclined plane.

This machine is particularly suitable for Wires below 4 mm diameter and necessarily required for wire sizes below1.5mm. Other features, fitments, optional attachments remain same as offered along with Straight Line Sensor Control Type Machine.

SLM	DANCER CONTROL			SENSOR CONTROL
DRAWING M/C MODEL	ASL-300	ASL-400	ASL-450	ASL-500	ASL-560	ASL-610	ASL-750
BLOCK SIZE	300	400	450	500	560	610	750
Max. INLET WIRE ROD (C=0.80%)	2.6	3.5	4	4.5	5.5	6.5	10
(C=0.12%)	3	4	4.5	5	6.5	8	14
Min. OUTLET WIRE	0.5	0.6	0.8	1.2	1.4	1.6	2
Max. SPEED (mtr./sec)	25	25	25	25	20	18	12
Max. POWER (kw)	15	18.5	22	30	40	45	75

Dry Wire Drawing Machine

Straight Line Wire Drawing Machine

SLM Sensor Arm

Straight Line Wire Drawing Machines were developed for straight or deflection free drawing of wire to provide better drawability lower frictional contact and lower operator interference.

Theoretically there is no limit as far as the wire material or wire diameter is concerned to be drawn on these machines. ASSOMAC has pioneered to indigenously develop the Straght-Line Wire Drawing Machine Technology in India. Presently the range available is capstan diameter 900mm, 750mm, 600mm, 550mm, 500mm, 460mm, 400mm and 300mm for inlet wire diameter 16mm down to 0.5mm. Line speeds upto 22 Mtrs / Sec.

These heavy Straiht Line Wire Drawing Machines provide remarkable drawing performance for Low, Medium and High Carbon Steel Wire, Stainless Steel Wire and special Alloy Steel Wire and Non-Ferrous Alloy Steel Wire.

This machine has a sensor roller between the drum and the next die such that the wire passes in contact with this roller. These rollers have sensors to detect the position of the arm and maintain tension on the wire by regulating speed of the drums. The drums of this machine are inclined to the vertical axis to effect fill on the drums. Principally this machine is best suited for thick wires.

Features of Straight Line Wire Drawing Machine:

• Machines are built on modular structure, in combination of Blocks and do not require any special foundation.
• Better productivity due to higher drawing speeds due to twist-free operation.
• Easy operation and faster threading.
• High pressure Narrow gap, internal water cooling for high efficiency cooling of wire.
• High degree of reliability - low downtime due to lower no of wear parts.
• Much better finish wire quality due to a gentler handling of the wire during the drawing process (less wire deviations, low torsion etc.) as well as an optimized wire cooling.
• Pneumatic high speed brake system.
• Better environmental conditions due to increased dust protection.
• Greater flexibility and lower current consumption due to modern AC drive technology and efficient power transmission system.
• PLC based control with profibus digital communication and fault diagnostic system.

Optional Fitment:

• Stripper Block
• Rotating Die Boxes
• Motorized Soap Applicator Die Boxes
• Die less drawing trough Rolling Cassette
• Laser wire diameter measurement system
• Dust Suction System

Heavy Fabrication and Machinery Job Work

We, at Vivek Enterprises, are committed towards providing excellence in our heavy fabrication and machinery job works. Our years of experience allow us to offer a wide variety of custom precision wires to our manufacturing clients. Our strength comes from our engineers and workers who develop precision wire forms for a large variety of applications. Features Corrosion resistant Superior strength Easy fabrication Low maintenance Low thermal conductivity High load capacity Resistant to chipping and cracking Vivek Enterprises is capable of undertaking Heavy Fabrication and Machinery Job Work of upto 1.50- 4.5meter length. We can take up turning jobs of 2.5 meters 0 x 600 mm. and of 1.5 meters x 4.5 meters. We are well known in the industry for our quality and time bound-working style.

Features Capability: As per the buyer's specifications Place of origin: India

Wire Galvanizing Plant (G.I. Plant)

The Wire Galvanizing Plant is suitable for making nets and networks for winding, baling, hanging, hauling or as overhead wires. Our products have good pliability along with an excellent tensile strength. They are break resistance and have anti-corrosion qualities inherent in them. The wires are coated with a thick layer of pure zinc. One can be sure that our products quality will not change and no flaking off of zinc coating will happen even after long and repeated uses. The wires have a bright finish with an even and attractive zinc coating. Features Line to 40 line Cold Dip/Hot Dip Galvanizing Feeding - Continuous Annealing/Pre Annealed Wire Fumeless Pickling/Conventional Pickling Horizontal Take-up/Vertical Drop Coiler Customized Coil Weight (15 Kg. to 500 Kg.) Size Range: 6mm to 1.6mm / l.4mm to 0.8mm / 0.7mm to 0.2mm Features Capability: As per the buyer's specification Place of origin: India