Showing posts with label MIG Wire Plant. Show all posts
Showing posts with label MIG Wire Plant. Show all posts

Wednesday, September 15, 2010

Introduction to Weaving with Sheet and Wire

extile techniques are traditionally worked with fibers such as linen, cotton and silk. However, they can also be applied to metal.
I weave high karat gold and platinum sheet and wire by hand. The process of weaving creates "fabric". I shape that "fabric" into ribbons and ruffles, spirals and loops, which become earrings, brooches, necklaces and pendants. I create two collections of limited production and one-of-a-kind jewelry, each based on a different technique.
Figure 1 Plain Weave: sheet warp and continuous wire weft (over 1, under 1)
Schematic adapted from Arline M. Fisch Textile Techniques in Metal class diagrams, San Diego State University, Fall 1991.  Used with permission.
Weaving is the interlacing of two sets of elements, one vertical and one horizontal. In my first collection, the vertical element - the warp - is sheet that is cut into strips or wedges. The horizontal element - the weft - is multiple strands of thin wire twisted together. The pattern is a Plain Weave (Figure 1), in which the wire crosses over the sheet, then under the sheet, continuing over one warp, under one warp. The strong color contrast in my Large Ruffle Brooch (Figure 2) makes it easy to read the Plain Weave: the warp, the vertical element, is sterling silver sheet; the weft, the horizontal element, is comprised of red magnet wire (resin coated copper) twisted with black silk thread.
Figure 2 Large Ruffle Brooch Barbara M. Berk
When the warp and the weft are the same metal, as in the 18kt gold Ruffle Brooch (Figure 3) it is not as easy to read the pattern. The lighting on the brooch highlights the warp strips; the wire weft can be seen at the end of the bottom ruffle: it is composed of four strands of thin wire twisted together. This creates a thicker weft, which is more malleable than a single wire of the same diameter. As the twisted wire weft crosses under the sheet, the sheet is pressed down over it, which locks the weft in place and adds strength to the piece. (The Ruffle Brooch warp is 36 gauge sheet, the weft is 26 gauge round wire.)
Figure 3 Ruffle Brooch (18kt gold) Barbara M. Berk; photo credit Ralph Gabriner
My second collection is based on a technique that also uses two elements, but both elements are single strands of wire: a thin wire weft and a thicker wire for the warp. The pattern is called Soumak: it is an ancient rug weaving technique named for Shemakha, the city in Azerbaijan in which it originated. Figure 4 shows the weft traveling over two warps and back around one warp, thereby wrapping around each of the warps in turn. The Bow Brooch (Figure 5) is a Soumak weave: the pattern is easiest to see where the ends flare out, in the lacy area above the pearls. The thicker warp wire (20 gauge) is 18kt gold, providing the strength; the thinner weft wire (28 gauge) is 22kt gold, providing the malleability needed to do the tight wrapping that creates a dense weave. The warp is the skeleton, the weft is the skin; the two alloys in combination create a structurally sound piece.
Figure 4 Soumak: continuous wire weft wraps around each wire warp
With both Plain Weave and Soumak, each piece is woven individually. The weaving is done flat: the Plain Weave rests on a thick sheet of plastic, so as not to mar the metal during weaving, and the Soumak is supported in a small vice. Neither pattern is woven on a loom. Rather, both patterns rely on an open-ended warp system, which allows the weft to be easily placed over and under the warps without distorting the warps in the case of the Plain Weave, or easily wrapped around and pushed down the warps in the case of the Soumak. When the weaving is completed, the edges are finished and then the woven "fabric" is shaped into a sculptural form. While the metal is soft enough to weave and manipulate with fingers, it work hardens in the process of weaving and again in the process of shaping, resulting in a stable piece.
Figure 5 Bow Brooch Barbara M. Berk; photo credit Dana Davis
Weaving can be executed with sheet as both warp and weft; with sheet warp and wire weft (as I do in my Plain Weave); with wire warp and sheet weft; with wire as both warp and weft (as I do in my Soumak); with combinations of sheet and wire warps and/or wefts; and either on-loom or off-loom. One can create patterns in the weave by changing the interaction between warp and weft, i.e., varying the number of warps the weft "skips" and varying the rotation of the "skips". One can weave the metal flat and then shape it, or one can create a 3-dimensional form during the weaving process.
Textile techniques in general, and weaving in particular, offer the opportunity to work in new ways with familiar forms of sheet and wire. In the process of mastering these techniques, one can explore color, pattern, texture, structure and scale.

Saturday, December 19, 2009

Rod Breakdown Machine

We offer a wide range of Rod Breakdown Machines, which are highly effective in drawing and coiling aluminum and copper wires. Our machines are available in single or multi-cone options that are designed to fulfill varied requirements of the user. In addition, there are ring type drawing capstans for convenience and low maintenance of the machine. Besides this, all the transmission gears and bearings are enforced with lubricants. We also offer customized designing and developing Rod Breakdown Machines as per the client's requirements.

Option available to have hardened & ground gear drive or to have timing belt drive arrangement for better efficiency , lower maintenance, reduce sound level and zero vibration.
Rod Breakdown MachineRod Breakdown Machine

Rod Breakdown Machine
Specifications:
  • Designed for multi-die and multi-block operation
  • Can work with spooling machine & coiler
  • Power efficient
  • Save floor space
  • AC & DC drives

Thursday, December 17, 2009

SLM Dancer Control

This type of Straight Line Wire Drawing Machine has the drums in vertical axis without any incline the wire transfer happens through two fixed pulleys and on moving pulley mounted on a dancing arm. This dancing arm is either spring loaded or pneumatic loaded with sensor to provide

There is a constant length of wire on the drum and the wire from drawing drum is transferred to the next die through the fixed pulleys and the dancer pulley in the inclined plane.

This machine is particularly suitable for Wires below 4 mm diameter and necessarily required for wire sizes below1.5mm. Other features, fitments, optional attachments remain same as offered along with Straight Line Sensor Control Type Machine.
Assomac Machines Ltd.Assomac Machines Ltd.

Assomac Machines Ltd.

SLMDANCER CONTROLSENSOR CONTROL
DRAWING M/C MODELASL-300ASL-400ASL-450ASL-500ASL-560ASL-610ASL-750
BLOCK SIZE300400450500560610750
Max. INLET WIRE ROD (C=0.80%)2.63.544.55.56.510
(C=0.12%)344.556.5814
Min. OUTLET WIRE0.50.60.81.21.41.62
Max. SPEED (mtr./sec)25252525201812
Max. POWER (kw)1518.52230404575

Saturday, December 12, 2009

MIG Wire Plant


Vivek Enterprises offers a high speed integrated Copper Coating line for high-speed continuous drawing and inline copper coating of MIG welding quality low carbon steel wires. Its honored customers entrust Vivek Enterprises with the responsibility of providing a modem high production machine. Thus, the drawing board has developed a high speed, simple to operate, low cost and low down time machine to suit its customer’s needs. The line basically consists of payoff with entanglement sensing arrangement, 11 Die five spindle wet drawing machine, Stainless Steel or FRP/PP Copper Coating tank with rotating finishing die, triple deck BB- block for skin pass with killing arrangement and Spooler for plastic spools or cheese spools. Also pointing-cum-threading machine, butt-welding machine, control panel and control desk are a part of the complete plant. The Drawing, Copper Coating and Spooling Line for Welding wire, work on only one vertical plane, with no torsion of the wire. It has an independent pulling capstan, after the treatment tank along with a variable drive.

Machine Input/Output
Maximum Speed: 10 meter/second
Maximum Production Per Day: 2500 Kgs. (Size: 1.0mm)
Feeding Size: 2.5mm or 2.0mm
Finish Size: 1.6mm to 0.8mm
EB Machine Combination: Dry Blocks / Wet Wire Drawing Machine

Plant Features and Options

  • Wet Drawing Concept

  • High Speed Belt Drive for sound less efficient Transmission of power or Helical Gear Drive in Wet Drawing Machine.

  • Tungsten Carbide Drawing Cones for long service period or Carbon Steel Drawing Cones for economy.

  • Copper coating tank made out of Stainless Steel or Fiber Reinforced Plastic and Poly Propylene material with five/six chambers with the required heating arrangements.

  • Cast Nylon and Graded synthetic pulleys for corrosion resistance in coppering tank.

  • Adjustable Killing Rollers nine each in Vertical and Horizontal planes for proper Cast and Helix both at BB Block and spooler.

  • Wire accumulation at BB- Block for continued working when spooler stops.

  • Pneumatic clamping of spools and wire for faster working at the spooler.

  • Traverse with fine Variable Pitch adjustment using A.C. Variable Drive or variable Using traverse.

  • Complete plant controlled by one man using the control desk having variable speed drives.


  • Technical Data

    Inlet Wire Dia : 2.4-2.0mm
    Finish Wire Dia : 1.6/1.2/0.8/0.6mm
    No. Of Dies : 1 Dry + 11 Wet + 1Skin Rotating Die
    Line Speed : 8-12 Mts./Sec
    Power Requirement : 7.5HP at Pre Drawing Block
    50HP at Wet Drawing
    15 HP at BB Block
    5 HP at Spooler
    Brakes : Pneumatic Disk or Electromagnetic Drum type
    Drive : Imported Toothed Belts & Pulleys, Plain and V-belts.
    Controls : P.L.C. Controlled or Synchronized A.C. Variable Frequency Drives Panel, with operator console.




    Features

    Capability:As per the buyer's specifications
    Place of origin:India

    Condominium Projects

    Download MP3 Center

    Home Refinancing

    phoenix dui

    free counters

    Modified by Blogger Tutorial

    wire drawing machine ©Template Nice Blue. Modified by Indian Monsters. Original created by http://ourblogtemplates.com

    TOP