Vertical Drop Coilers

The application of Vertical Drop Coiler Covers Coiling of low and high carbon steel and stainless steel wires, bare or coated, following heat treatment, surface treatment, galvanising or coating lines. The wire coiled is collected on formers (Stems/Spiders/Baskets), in to drums, or collected in catch weight coils.

Assomac's Vertical Drop Coilers are designed and manufactured to meet the most rigorous demand of the Wire Industry. Each machine is designed with a combination of standard sub assemblies and customized components to match the varied demands of its customers and to deliver the most advanced technical quality with competitive prices.

Largest installed base in the country and long experience in indegenious evolution of these machines make ASSOMAC the best qualified supplier of such equipment. Assomac produces the most sophisticated and sturdy Coilers offering reliability and efficiency in operation for customers worldwide.

A wide range Block diameters is available like 300/400/450/500/600/760/900mm covering wire range from 0.6mm to 8 mm. It is also possible to supply coilers with two sizes of blocks.

• 
  Rotating Flat Drum Type Or Double Flanged Type With Single Or Double Pressure Rollers or V-Groove Type Drum Blocks.
  Hardened And Ground Block Drums for Low Wearand Tear.
• Individually Driven Blocks or Group Driven Blocks, Speed Variable Through Frequency Control A.C. Drivers.
• Variable Speed Through Frequency Inverter Not Only For Individual Speed Setting But Also For Their Behavior In Start Up and
  For General Safety Reasons During Threading Operations.
• Wires Are Guided By Set Of Creel Pulleys; Individual Pulleys, Killing Rollers And Pressure Rollers Are Fitted On Each Block
  Depending On The Material Being Coiled.
• Pattern Laying Option Will Individually or Group Driven Turntables.
• Pneumatic Activated Wire Holding Forks For Easy Removal Of Filled Coil Through Independent Trolleys At Each Coiler.
• Benefits In The Form Of Uninterrupted, Non-stop Production, Larger Coil Weight Proper Cast And Helix, Smooth Pay Off For
  subsequent operation.
  
• Optional Length Measurement System With Preset Counter, Buzzer & Indication Light.
  Machine Speeds available in the range of 20 to 120 DV.

Galvanized Wire Plant (Hot Dip / Electro)

ssomac group provides its customers the most modern, cost effective, efficient and fast operating lines for hot dip galvanized wire plant. We provide equipment right from drawing lines flattening mills, complete galvanizing lines with vertical drop coilers, horizontal side winder take ups or strip take ups.

By excellence in design, engineering, manufacturing and service we are able to offer most relevant technology for Galvanizing of High Carbon and Low Carbon Steel Wires.

Assomac has become the pioneers in supply of turnkey projects for the wire industry; we will maintain this position trough reliable equipment and service to ourcustomer's world wide.

The plant consists of the following :

• Pay Off Stands: Revolving Turn Tables with brake tensioners for wire formers and spools, overhead Coil Opener type Payoff, Pintal Type Pay Off for Spools and Basket Type Pay Off for Coils.
• Open Hearth Furnace or Lead Bath Furnace with electric heating or Natural gas/LDO/FO combustion systems with top cover and recuparator for energy conservation.
• Online Fumeless Pickling System with water curtains to prevent any acid fumes form exiting the pickling system. The wires travel straight with lower tension and react with invigorated acid traveling against the wire, followed by triple stage water wash system.
• Intermediate wiping system in between chambers to prevent excessive carry over of fluids from one chamber to another.
• Vertical Gland / Seal Less Pumps for zero down time as no seal change over and routine maintence required.
• Stainless steel 316 fabricated Flux Tank with flue gas heating and temperature control system for energy efficiency and coating consistency. Option of Dipping type or straight path type with flux pumping system.
• Flux Dryer before the entry to the galvanizing bath hot plate assembly is provided for quick drying of flux which has heating through flue gases of the zinc bath furnace as rising energy costs has made conservation a prime criterion in today's plants.
• Zinc Bath furnace consisting of Structural Steel Frame. Which is completely lined using several layers of ceramic refractory. Best quality refractories ensure reliability and durability.
• Zinc Tank made out of low carbon low silicon steel plate with side bended at 90 degree welded with specialized electrodes and duly ultrasonic tested for any internal cracks. Options for Light/medium and heavy coating available.
• Finally wire is coiled on finishing Take ups where ASSOMAC offers several options depending on the industry use and coil weight requirements right from 25Kg. to 1000Kgs. Horizontal side windertake ups, Vertical dropcoiler with or without pattern lay and strip take ups in our manufacturing programe.